Plockmatic sr 90 manual

For safety, please follow the instructions in this manual. Table of Contents. Previous Page. Next Page. Page 2 Page intentionally blank Page 4 Maintaining Your Machines From the CF90 Cover Feeder optional , if present, any type of covers, colored or black and whites, can be added to the printed set.

The Booklet Maker now jogs and then staples the set. Page 6 The booklet making system is controlled from a single control panel on the Booklet Maker. The control panel has only four buttons which will allow you to easely set up, adjust and operate the complete system. The Ready screen. When the system power is switched on the Ready screen will be shown. Page 7 The Processing screen. This screen is shown when the machine is busy working.

If the machine is used in off-line mode you do not have to wait for the Ready screen before handfeeding the next set. The Please wait screen. While the machine sometimes needs time to perform changes in settings, the Please wait screen will be shown. Page 10 Booklet Maker, continues 1 Stapler head 2x 4 Stapler release latch 2 Staple cartridge 2x 5 Staple detection lead 3 Cartridge locking lever 6 Hand feeding paper guides Page 12 Trimmer, continues The Trimmer interior has parts that you will come in contact with if a misfeed occur.

All settings are done using the four buttons below the LCD display panel. These buttons are multi functional, meaning that the function of each button depends on the information displayed. Page Basics 1. Make sure the Booklet Maker is turned off.

Lift up the exit arm catcher and set the exit paper arm in the upper position. Turn the Copier on, the shift tray will now go down to the lower position. Push in the latch on the docking assembly. Move the Booklet Maker away from the Copier.

Note Be careful not to damage the communication cable Lift up the exit arm catcher and move the exit paper arm to the lower position. The main power switch also controls the Trimmer optional and the Cover Feeder optional since they are powered from the Booklet Maker.

Page Staple Cartridge And Stapler Head Basics Staple cartridge and stapler head Removing staple cartridge The staple cartridges, containing approximately staples per cartridge, can be replaced without removing the stapler head. Cartridge may be removed either for renewal or for jam clearance. Open the booklet maker top cover.

Remove the set of paper. Disconnect the staple indication lead A from the socket. Hold the stapler head in place, press the release latch B to release the rear end of the stapler head and lift up this end.

Page Making Booklets 2. Making Booklets Changing settings General procedure Changing of settings can be performed in two ways. Temporary, which means that the changes will remain until a new job is loaded or permanent, which means that the changes will be stored as a job. Page Crease Crease The Crease function makes it possible to crease the cover sheet of the booklet in order to avoid toner cracking or flaking at the fold. Page Fine-Tuning Booklet Appearance Fine-tuning booklet appearance Set registration fine adjustment You can fine-tune the booklet quality by adjust- ing the joggers in the booklet maker.

From the Finished Booklet size screen, press the [Set registration fine adjustment ] button. Choose Asymmetric Side Trim if you want to offset the bleed trim. Move using the buttons and press the green [check] button to save setting. On-line mode, when used together with the printer, or off-line mode, working as a stand-alone unit.

Hand feed mode Setup the Booklet Maker to the correct paper size. Open the Hand Feed Cover [B]. Adjust the hand feeding paper guides [A] to the correct paper size. Page 54 Page intentionally blank.

Page Tools 3. Select the setting you want to change by pressing the corresponding button. Press the green [check] button to save your changes. Page Software Version Software version Select module by pressing the corresponding button to display the software version. Press [Exit] button to go back to the Settings screen. Paper path light This function is for service purposes.

To turn the paper path light on, press [ON 5 min] button and save by pressing the [OK] button. Page Service Mode Service mode This function is for authorized service personnel only and is password protected. Fold delay With this feature, the set will stay under pres- sure between the fold rollers for an extended time to provide a flatter fold. This only applies to sheet sizes shorter than mm or It is recommended to keep this ON.

When turned on, the Rotator will automatically rotate all sheet sizes sent from the printer in long edge feed, enabling higher printer produc- tivity.

Page Jobs 4. Jobs Handling jobs The Booklet Maker has a maximum storage capacity of 20 different jobs. Saving a Job To store a job, press from the Settings for Open load any stored job by pressing the job and confirm by pressing the green [check] mark.

Delete any stored job by pressing the job but- ton, the waste bin symbol and then confirm by pressing the [Yes] button. Page Clearing Misfeed S 5. Clearing Misfeed s Clearing misfeed s General If a misfeed condition should occur, it is indicated on the Booklet Maker display.

See examples below. Remove any misfeed s. Unlatch and pull out the slide [B]. Push in and latch the slide. Always remove any residual waste from waste channel and waste [C] belt before closing the slide door. Remove misfed sheets. Close the top cover. To clear a misfeed indicated in Area B2 Open the top cover. Close top cover. If system does not purge, open top cover and remove misfed sheets manually.

Lift the paper guide [A] as shown in picture. Lift the jam clearance baffle [B]. Remove the misfed sheet. Put the jam clearance baffle back in normal position. Place the upper feed belts in normal position. Page Trimmer Trimmer Clearing misfeed s The upper trimmer blade on the trimmer is protected by a knife protection plate that moves away during the cutting stroke.

Clearing misfeed in input area Raise the rightmost side of the infeed roller shaft assembly A. Page Clearing Misfeed In Exit Area Clearing misfeed s , continued Clearing misfeed in exit area Lift the exit compressing brackets and transport belts [B] at the green dot. Secure using the latch [C]. Not clearly visible in picture Remove the misfed sheets from the exit area. After the misfed sheets are removed, release the latch [C] and place the exit compressing brackets in operating position.

Place belt stacker exit cover back in operating position. Page 72 Page intentionally blank. Page Troubleshooting 6. Table and fault code descriptions below will guide you troubleshooting. If frequent input jams are experienced please check paper curl and de-curler adjustments in printer operator guide.

Power off and on the system. If problem persists, recover! Indicates that the Cover Feeder is almost out of Covers.

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